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汽車(chē)制造行業(yè)案例
【設(shè)計(jì)目的】：某乘用汽車(chē)公司的車(chē)間由于自動(dòng)化程度較低，生產(chǎn)區(qū)域分布較散，因此在生產(chǎn)管理，質(zhì)量管理，設(shè)備管理等方面都存在較大困難。天行健管理公司對(duì)該汽車(chē)制造車(chē)間進(jìn)行精益生產(chǎn)的應(yīng)用，對(duì)車(chē)間提高生產(chǎn)效率，提升產(chǎn)品品質(zhì)，降低生產(chǎn)運(yùn)營(yíng)成本具有現(xiàn)實(shí)的意義。
某五金配件廠改善案例
【設(shè)計(jì)目的】：生產(chǎn)方式— —采用分散工作臺(tái)的生產(chǎn)方式自行作業(yè)無(wú)節(jié)拍控制，需要管理者憑借經(jīng)驗(yàn)進(jìn)行調(diào)節(jié)管理難度及誤差較大。各工位排成直線型批量流動(dòng)。為了放置在制品需預(yù)留一定的空間，物流線路長(zhǎng)，形成振運(yùn)和生產(chǎn)空間的浪費(fèi)。
通訊行業(yè)生產(chǎn)線改善案例
【設(shè)計(jì)目的】：組裝車(chē)間采用的是批量生產(chǎn)，工位之間生產(chǎn)周期不同是造成存在大量在制品的根源，并造成了工位之間的生產(chǎn)等待。批量生產(chǎn)模式是對(duì)組裝的粗放式的管理，一個(gè)工人要從頭到尾組裝一個(gè)完整的機(jī)柜。對(duì)工人的依賴程度較高，組裝工序沒(méi)有標(biāo)準(zhǔn)化，組裝時(shí)間會(huì)有半個(gè)小時(shí)到1個(gè)小時(shí)之差，同時(shí)對(duì)新人的崗前培訓(xùn)要求時(shí)間也較長(zhǎng)。由于管理上的不足，導(dǎo)致生產(chǎn)出現(xiàn)了嚴(yán)重的障礙。
組裝行業(yè)精益生產(chǎn)線改善案例
【設(shè)計(jì)目的】目前，許多組裝型的企業(yè)導(dǎo)入精益生產(chǎn)時(shí)都有一個(gè)要求，就是提高生產(chǎn)效率或減員增效。一者是因?yàn)檫@些企業(yè)的生產(chǎn)線設(shè)計(jì)本來(lái)就不合理，有各種各樣的浪費(fèi)，另一個(gè)原因則是因?yàn)樽罱鼛啄曛袊?guó)的人力成本的快速上升，在許多地方還出現(xiàn)了人工荒。許多低效益的企業(yè)不得不關(guān)門(mén)倒閉，而一些大型的勞動(dòng)密集型企業(yè)則紛紛從中國(guó)的沿海城市內(nèi)遷。
化工精益生產(chǎn)線改善解決方案
【設(shè)計(jì)目的】在某化工行業(yè)推行精益生產(chǎn)，安全問(wèn)題尤其值得關(guān)注。根據(jù)高健盛工程師現(xiàn)場(chǎng)調(diào)研了和部門(mén)訪談，發(fā)現(xiàn)存在問(wèn)題如下：1、員工操作有標(biāo)準(zhǔn)作業(yè)指導(dǎo)書(shū)，但是文字過(guò)多，沒(méi)有圖片，新員工培訓(xùn)周期長(zhǎng)；

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